Model NO.: ACS1200/160
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Filament, Raffia, Foam
Compacting Room Size: 1200 L
Capacity Range: 800-1000kg/H
Diameter of Screw: 160mm
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, SGS
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Austria Technology Plastic PE/PP/PA/PVC Recycling Granulating Machine
Austria Technology Plastic PE/PP/PA/PVC Recycling Granulating Machine
The ACS1200/160 compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS1200/160 is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ACS1200/160 are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model Name ACS1200/160
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape Pellets/ Granules
System Composition Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 800kg/h-1000kg/h
Feeding Device Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume 1200 Liters
Screw Diameter 160mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing (Standard)
Pelletizing Type Water ring die-face hot pelletizing
Voltage Standard Depending on project's location
Optional Devices Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning

Working steps of ACS1200/160 compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
Austria Technology Plastic PE/PP/PA/PVC Recycling Granulating Machine

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Austria Technology Plastic PE/PP/PA/PVC Recycling Granulating Machine

3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
Austria Technology Plastic PE/PP/PA/PVC Recycling Granulating Machine

4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
Austria Technology Plastic PE/PP/PA/PVC Recycling Granulating Machine

5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Austria Technology Plastic PE/PP/PA/PVC Recycling Granulating Machine

Main technical parameter:
Machinery size Data of compactor Data of single screw extruder Throughput rate
(Kg/hr)
Efficiency volume
(Liter)		 Motor power
(Kw)		 Diameter of screw
(mm)		 L/D Motor power
(Kw)
ACS
1200/160		 1200 132 160 34 220/250 800-1000
  
Advantages of ACS1200/160 compacting and pelletizing system
Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

Higher output and lower energy consumption.

Two-stage pelletizing system applied in the re-pelletizing job, which consists of two sets of single screw extruder, in case that recycles are with heavy dirty or required more output.

Features of the two -stage re-pelletizing system:
Segmented filtering principle, fore filtering in the first extruder, and fine filtering in the second extruder, to reduce the frequency of filtering sieves changing.

Thanks to separated filtering system in the two-stage extruder, system can realize steady extrusion job.

Has one more volatilization between first and second extruder.

Second stage's extruder can present low temperature extrusion, which can guarantee the final production's quality.

Main technical parameter of the two -stage re-pelletizing system:
Machinery Size Diameter of the screw
(mm)		 L/D Motor power
(Kw)		 Throughput rate
(Kg/hr)
ACSS
160/180		 ACS1200/160 160 34 220/250 800-1000
ASE180 180 10 55

Intermediate Rolls

Description: Used for intermediate stand of wire mill, steel rod mill, steel bar mill. It has a certain strength and resistance to thermal cracking capacity, good wear resistance.

Material: High chromium Iron, peralitic, bainitic nodular cast iron or as per the customer`s requirement.

Barrel Diameter: 700mm maximum

Unit weight: 10mt/pc

Type: Single rolls, double pouring cast rolls.

Casting: Static casting, centrifugal casting

Heat treatment: annealing, normalizing, quenching, and tempering.

 

Intermediate Rolls

Intermediate Rolls,High Chromium Iron Rolls,Peralitic Rolls,Steel Roller

Shijiazhuang BKDR Metallurgical Science & Technology Co.,Ltd , https://www.bkdrtech.com

April 22, 2020