QUANTUM specialize in the design, manufacture and supply of a range of mixers best suited to your specific mixing and material characteristics.
Whether your application is batch mixing or continuous mixing, major, minor and micro additives, liquid to solid, solid to liquid, or liquid additives or de-lumping during mixing, QUANTUM has vast experience - over 30 years in building mixers to assist you in your suitable mixer selection.
QUANTUM Standard Range of Mixers:
Batch Mixing:
• Ribbon Blender
• Paddle Mixers.
• Z arm Mixers
• Plough shear
• Continuous mixing:
• Twin Pug Mixers
• Twin ribbon mixers
Conditioning and High Shear Mixing:
• Plough Shear Mixer. (U trough or Tubular design)
QUANTUM provide the latest technology to offer our customers the greatest possible saving in production and performance.
We can provide complete turnkey mixing plants including batch mixing, loading and un-loading systems, product de lumping during mixing or gentle mixing action for friable products.
Mixing Criteria for Selection of Mixer
The type of mixer is dependent on many factors some are as follows but these are not limited to the following:
• Production requirements: Batch or Continuous.
• Capacity throughput
• Characteristics and nature of product, additives and mixed material characteristics and flow ability.
• Uniformity of mix and additives.
• Quantity and percentage of Major, Minor and Micro ingredients
• Powder to liquid or liquid to solid mixing requirements.
• Does the material form lumps during mixing or require conditioning
• Clean down and contamination/ Clean down and sanitary requirements.
• Selection of suitable end seal for specific materials is very important.
• Heating or Cooling.
QUANTUM Paddle Mixers
The QUANTUM Paddle Mixer is unsurpassed for its FAST, THOROUGH BLENDING. Curved, adjustable paddle blades combine a scooping and lifting action with a unique [criss-cross" blending pattern to assure a complete uniform blend for partial batches as well as full batches.
Unlike conventional Ribbon Blenders, which tend to be slow and do not allow for blending of partial batches.
Thorough Clean-Out and Positive Discharge, this is achieved with the paddle blades being curved to conform to the contour of the mixing chamber and installed to allow a close tolerance with the mixer shell. This close tolerance assures a thorough clean-out of the chamber and a positive discharge.
QUANTUM Mixers are of heavy duty construction, giving long life and trouble free performance.
An innovative [WHIZZER" can be installed on any paddle or any plough-type fluid bed mixer to provide capabilities to de-lump, pulverise, grind, finish, blend, fiberise or intensively agitate.
QUANTUM Z-Arm Mixers
QUANTUM Z-Arm Mixers are designed for fast, reliable mixing of products for the food industry. Our mixers are successfully operating and mixing ingredients for confectionery through to cereal products.
The Z-Arms Mixers have the following features:
• Z-Arms cast from stainless steel in one piece
• Mixers can be polished to suit your requirements
• The shafts seals can be quick knock down sanitary type
• The mixer bowls are heavy duty, with continuous polished welds
• The mixer bowl can be tilted for fast and complete emptying
QUANTUM Pug Mixers
QUANTUM Pug Mixers are suitable for a wide range of industries from clay and bricks through to mineral extraction processes. Pug mixers are used for applications requiring continuous flows with difficult to handle sticky products. QUANTUM have designed mixers with highly abrasive and corrosive products. Different materials of construction can be mild steel, stainless steel through to exotic alloys such as Alloy 600 and Hastelloy.
Our Pug Mixers can be supplied with different options such as:
• Heating or cooling jackets
• Liquid injection nozzles
• Wear liners
• Adjustable mixer paddles to control throughput and retention time
Industrial Mixer,Rotary Ribbon Mixer,Sigma Blade Blender,Industrial Mixer Grinder Quantum Conveying Systems Yangzhou Co.,Ltd. , https://www.fkconveyor.com
1, the use of location: Xinjiang Hami Shuangheyeye 200,000 tons of soda ash expansion project 2, use: heavy alkali workshop ammonia distillation lime milk delivery regulation. 3, the scene conditions: Medium: Mash milk (main component: calcium hydroxide) and contains limestone particles, due to the previous process for the mesh filter caused by slag in the pipeline a certain amount of 1-2cm limestone particles. Valve pressure: 0.5Mpa; valve after: 0.4Mpa; flow rate: 45m3 / h; process diameter 100mm. 4, the original valve usage: In the construction of the factory when the choice of the United States imported Fisher pneumatic diaphragm valve, due to the production process before the regular replacement of a mesh, lime milk medium is relatively stable with a small amount of limestone particles below 0.5mm. Fisher control valve in use for more than a year, the valve core and valve seat erosion by solid particles and the valve body is also a certain amount of wear and tear, the final damage due to erosion of the valve seat can not be cut off and have to scrap. Due to the import of Fisher regulating valve is expensive, the arrival of a long period of other reasons in the subsequent years, the option has used a number of domestic valve manufacturers use products, but have failed (the use of time are not more than two months), many of them Domestic well-known professional control valve manufacturers products. Valve manufacturers are now on the domestic valve program provided by the program and the use of the problems to do a summary. Scenario 1: Pneumatic membrane through the use of direct control valve, and valve spool, STL full surfacing treatment, but the use of 10 days when the valve is blocked, the valve stem bending, the scene of the valve disintegration found at the cage and the valve at The card has a lot of limestone particles, so that the valve core can not move and cause bouncing, the valve stem bending deformation under the force of the membrane actuator. Option 2: V-type adjustment of the use of ball valve, through the use of one month after the internal leakage, the valve disintegration and found that the valve body and the side of the valve has been eroded by solid particles thin only 3mm thick. Option 3: Selection of lining ceramic valve, the valve for the full lining of ceramic, ceramic we know that high hardness, corrosion resistance, good erosion resistance; it has a better overall performance. The use of a week after the collapse of the collapse of the valve found that the ceramic lining has been crushed, valve erosion damage serious. The successful application of V1000 regulating angle valve In the process of communicating with users, we can know every detail of the process and adjust the technical requirements, and carefully listened to the advantages and disadvantages of the previous selection of the regulating valve. We think we still have to start from the most basic. First, the analysis of the characteristics of lime milk medium, which is converted into lime calcined lime and then react with water to generate calcium hydroxide emulsion, was alkaline has a certain corrosive. Lime milk contains a large amount of uncalcined limestone particles that are completely roasted and filtered through a 5mm sieve, but larger particles of limestone particles are caused to enter the next step due to the broken sieve in the sieve mesh. The regulator is installed in the pipeline into the next process. Followed by how to choose. Valve selection is based on conditions and control requirements selected matching valve. Let's analyze the problems with the above selected regulator. Pneumatic diaphragm through-hole single-seat valve, cage valve, the valve was S-shaped flow is not conducive to the smooth passage of granular media, granular media will valve trim and valve wall erosion, resulting in damage. If larger particles can not pass through the cage when the media will be stuck in the cage at the valve spool can not be adjusted action. V-type adjustment ball valve or eccentric Rotary Valve, solid particles containing medium for a long time on a side wall and the valve spool quickly washed, will appear in the valve wall and the valve core erosion damage and internal leakage. Finally, the full lining ceramic valve, although the ceramic valve has good wear resistance, erosion resistance, but the adjustment process, such as the larger solid particles play a role in the spool at the actuator thrust is very easy to make ceramic Valve broken. In summary, how to choose is the key. Shanghai valve special production of lime milk special angle regulating valve is designed for such conditions under the control valve. Here to introduce the special valve produced by Shanghai special dedicated adjustment valve for lime milk - V1000 regulation angle valve: (1) The valve body compact structure, the flow path is simple, the resistance is small, the flow is high into the low flow closure , With "self-cleaning" function. Second, the most important point it can maximize the protection of the spool is not washed. Because the medium flows through the valve seat, due to the valve seat of the current limit makes the medium from low to high speed, but also become low speed, resulting in most of the erosion and impact are consumed in the pipeline, thus protecting the valve and valve Body cavity wall. This is very important; if you choose to run, the result is exactly the opposite. (2) improved erosion-resistant valve seat structure can protect the valve core, the valve seat is not erosion. The valve plug and seat self aligning design, patented, naturally coincides with the spool and seat axis, allowing for a hard-seal, Class V, snap-on seat for easy removal. Spool and seat are all STL full surfacing, but also increased the spool, seat erosion resistance to improve the service life. (3) The integrated valve core and valve stem are used. The valve stem is 3-4 times the diameter of the traditional valve. The valve stem has a strong anti-unbalance force and eliminates the risk of bending and deformation of the valve stem. (4) The use of a special cage, the main role is to guide the axial direction of the valve seat to guide the role of the cage hole and specifically to expand, 1-3cm of fixed particles can pass, the wall thickness of 10mm, enhanced with special stainless steel Erosion, corrosion resistance. (5) Equipped with double acting cylinder actuator. Its advantages: large thrust is 4-5 times the film-type actuator, for small particles such as the valve core and seat between the very easy to crush it, there will be no congestion. (6) In addition to the valve body, specifically used thickened body, enhanced anti-erosion ability. From the actual investment point of view, operating six months after the collapse of the valve, the valve burning fire has been T custom?幸 幸 幸 幸 幸 幸 幸 幸 幸 幸 幸 幸 幸 幸 幸 幸 reading 苈 amazement ridiculously ridiculously apulia frog T customs çƒ çƒ Lu è ¼ 馓 Chen? 现 鸾 现 now Wu Huan Trade Ф ah? Chase å°½ Ñ‘ ?? ?? lemon? 0 minutes to replace and can be put into use. From the point of view of the effect has been far exceeded the user's time requirements, from the point of view of cost-effective than the United States imported Fisher pneumatic control valve. Shanghai valve special lime milk valve has been approved by the users of the Hami Shuanghe industry recognition and praise.
October 18, 2023